News From Zenit

Test Tank-设计阶段的重要步骤

在现代制造中,必须有一个配备最新设备和技术人员的测试和试验区,以便从第一阶段开始验证原型的特性,从而确定最终产品的高质量标准。

泽尼特集团拥有最先进的测试实验室,能够对潜水电泵、搅拌器和阀门进行电气和液压测试,并分析其主要运行参数。

通过在罐中使用仪器测试,可以确定曲线、电气和机械性能、吸收和操作温度。

训练有素并具有长期约会经验的人员可以受益于由第三方定期校准和认证的最先进的设备,以确保结果的绝对可靠性。

经过初步可行性研究后,研发部门产生的想法被开发用于创建经过电气和液压测试的原型,从而可以在工业产品制造之前评估机器的性能并分析它们的关键性。

此操作加速和改进了开发过程,并确保最终客户收到能够执行所需工作的产品。

Testing tank, an essential step in the design phase

In modern manufacturing it is essential to have a test and trial area with the latest equipment and skilled personnel, in order to verify the characteristics of the prototypes since the very first phase, so as to define the high-quality standards of the final product.

Zenit Group has a state-of the art test lab which is able to perform electrical and hydraulic tests on submersible electric pumps, mixers and valves, and analyse their main parameters of operation.
By using instrumental tests in tank, it is possible to determine curves, electrical and mechanical performances, absorptions and temperatures of operation.
The personnel, highly trained and with a long dating experience, can benefit from state-of-the-art equipment which is calibrated and certified periodically by third parties in order to ensure the absolute reliability of the results.

The ideas produced in the R&D department, after a preliminary feasibility study, are developed for the creation of prototypes undergoing electrical and hydraulic tests, which allow the evaluation of the machines’ performance and the analysis of their criticality before the manufacture of the industrial product.
This operation accelerates and improves the development process and ensures that the end client receives a product which is able to perform the required job.

在批准阶段,根据技术主管同意的细致程序对定子进行特定的电气测试。
除了旨在验证电气和机械测量合规性的测试外,还通过在特殊气氛和极端条件下进行的特定测试来检查效率和可靠性。

一旦原型通过电气测试,它就会与液压部件组装在一起,以便在水中进行动态测试。该测试阶段在配备有设备的测试罐中进行,该设备可以测量高达 120.000 l/sec 的流量和 100 m 的扬程。可以将此机器与具有 Ø2″ 至 Ø 500 mm 排放口的型号和任何类型的法兰连接。
现在是验证泵的整体性能和项目的最终效率的时候。如果结果达到预期目标,则可以开始生产抽样批次,否则检查临界值以应用纠正措施,直到满足项目要求的性能。

除了原型,在泽尼特集团的测试和试验区,工作人员还对生产线的随机样品或客户要求的特定报告进行检查,例如在特别恶劣的条件下使用的模型。

通过这样做,泽尼特每天都在努力为客户提供高质量的产品,并保证最佳的性能和可靠性,以及为泽尼特的解决方案带来巨大附加值的支持和客户服务。

In the approval phase, specific electrical tests are performed on the stators according to meticulous procedures agreed upon by technical executives. 
Besides the tests aiming to verify compliance with electrical and mechanical measurements, efficiency and reliability are also checked with specific tests performed in special atmospheres and extreme conditions.

Once the prototype has passed the electrical tests, it is assembled with a hydraulic part to undergo dynamic tests in water. This test phase is performed in a test tank equipped with devices that can measure a flow rate of up to 120.000 l/sec and a head of 100 m. It is possible to couple this machinery with models having a discharge from Ø2″ to Ø 500 mm and any type of flange.
Now is when the overall performance of the pump and the definitive efficiency of the project are verified. If the results meet the intended goal, the production of a sampling lot can start, otherwise criticalities are examined in order to apply corrective measures until the performances required by the project are met.

Apart from the prototypes, in the test and trial area of Zenit Group the personnel also perform checks on random samples of the production line, or specific reports requested by the client, for example for models which will be used in particularly hard conditions.

By doing this, Zenit works every day to give its clients a high-quality product and guarantee the best performance and reliability, with support and customer services which give Zenit’s solutions a great added value. 

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